Difference between revisions of "Aluminum foam"
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[[File:Al foam formed.jpg|thumb|Formed aluminum foam from Wikipedia [https://commons.wikimedia.org/wiki/File:Alv%C3%A9oles_4.jpg link]]] | [[File:Al foam formed.jpg|thumb|Formed aluminum foam from Wikipedia [https://commons.wikimedia.org/wiki/File:Alv%C3%A9oles_4.jpg link]]] | ||
==Description== | ==Description== | ||
| − | Lightweight metallic sheets formed air or gas injected into the molten | + | Lightweight metallic sheets usually formed air or gas injected into the molten aluminum. Aluminum foams are very strong, nonflammable and eco-friendly. They have excellent impact absorption and are used for collision protection in transport systems; however, unlike polymer foams, when an impact happens, they remain deformed and can only be used once. |
| + | |||
| + | Foamed metals are available both in closed cell and open cell forms. | ||
| + | * Open-celled metal foams are usually replicas produced using open-celled polyurethane foams as a skeleton | ||
| + | * Closed-cell metal foams have been developed since the 1950s, but although prototypes were available, commercial production was started only in the 1990s. They made by injecting a gas into molten metal forming pores, or cells, about 1 to 8 mm in size. | ||
== Synonyms and Related Terms == | == Synonyms and Related Terms == | ||
| − | metal sponge | + | foamed aluminum; metal sponge |
| + | |||
| + | Commercial products: [https://ergaerospace.com/aluminum-foam-cell-structure-material/ Duocel] | ||
==Applications== | ==Applications== | ||
| − | * Sound insulation | + | * Sound and impact insulation |
* Architectural facades | * Architectural facades | ||
* Lightweight case construction | * Lightweight case construction | ||
* Heat exchangers | * Heat exchangers | ||
| + | |||
| + | ==Physical and Chemical Properties== | ||
| + | * Lightweight with high strength to weight ratio | ||
| + | * Density (relative to solid As) = 4-12% is most common | ||
| + | * Compression strength = 367 psi (at 8% relative density) | ||
| + | * Tensile strength = 180 psi (at 8% relative density) | ||
| + | * Melting point = 1220f (660C) | ||
==Working Properties== | ==Working Properties== | ||
* Carbide- or diamond-tipped blades are required for machining | * Carbide- or diamond-tipped blades are required for machining | ||
| + | * Joined by brazing, adhesive bonding, mechanical fasteners, or soldering | ||
==Forms and Sizes== | ==Forms and Sizes== | ||
| Line 22: | Line 36: | ||
==Resources and Citations== | ==Resources and Citations== | ||
* Wikipedia: [https://en.wikipedia.org/wiki/Metal_foam# Metal foam] Accessed Feb. 2024 | * Wikipedia: [https://en.wikipedia.org/wiki/Metal_foam# Metal foam] Accessed Feb. 2024 | ||
| + | * American Elements: [https://www.americanelements.com/foams.html Foams] | ||
* McMaster-Carr: [https://www.mcmaster.com/products/foam-core-boards/lightweight-aluminum-foam/ Aluminum foam] | * McMaster-Carr: [https://www.mcmaster.com/products/foam-core-boards/lightweight-aluminum-foam/ Aluminum foam] | ||
[[Category:Materials database]] [[Category:MWG]] | [[Category:Materials database]] [[Category:MWG]] | ||
Latest revision as of 13:19, 7 February 2024
Formed aluminum foam from Wikipedia link
Description
Lightweight metallic sheets usually formed air or gas injected into the molten aluminum. Aluminum foams are very strong, nonflammable and eco-friendly. They have excellent impact absorption and are used for collision protection in transport systems; however, unlike polymer foams, when an impact happens, they remain deformed and can only be used once.
Foamed metals are available both in closed cell and open cell forms.
- Open-celled metal foams are usually replicas produced using open-celled polyurethane foams as a skeleton
- Closed-cell metal foams have been developed since the 1950s, but although prototypes were available, commercial production was started only in the 1990s. They made by injecting a gas into molten metal forming pores, or cells, about 1 to 8 mm in size.
Synonyms and Related Terms
foamed aluminum; metal sponge
Commercial products: Duocel
Applications
- Sound and impact insulation
- Architectural facades
- Lightweight case construction
- Heat exchangers
Physical and Chemical Properties
- Lightweight with high strength to weight ratio
- Density (relative to solid As) = 4-12% is most common
- Compression strength = 367 psi (at 8% relative density)
- Tensile strength = 180 psi (at 8% relative density)
- Melting point = 1220f (660C)
Working Properties
- Carbide- or diamond-tipped blades are required for machining
- Joined by brazing, adhesive bonding, mechanical fasteners, or soldering
Forms and Sizes
- Thicknesses from 1/2" to 2"
- Sheets available 6'x6' or 12'x12' (McMaster-Carr)
Resources and Citations
- Wikipedia: Metal foam Accessed Feb. 2024
- American Elements: Foams
- McMaster-Carr: Aluminum foam