Difference between revisions of "Ceramic foam"

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(Created page with "==Description== Ceramic foams are usually manufactured by impregnating open-cell polymer foams internally with ceramic slurry and then firing in a kiln, leaving behind only...")
 
 
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[[File:Silicon-Carbide-SiC-Foam-1440x1080.jpg|thumb|SEM image of Silicon carbide foam (15x) from ERG Aerospace]]
 
==Description==   
 
==Description==   
Ceramic foams are usually manufactured by impregnating open-cell polymer foams internally with ceramic slurry and then firing in a kiln, leaving behind only ceramic material. Ceramic foams have also been used as stiff lightweight structural material, specifically for support of reflecting telescope mirrors.  They are typically open-cell foams.  The defining characteristic of these foams is a very high porosity, with typically 75-95% of the volume consisting of void spaces. The strength of foamed material possesses a power law relationship to its density: for example, a 20% dense material is more than twice as strong as a 10% dense material.
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A stiff, lightweight foam made from ceramics. Ceramic foams are usually manufactured by impregnating open-cell polymer foams internally with ceramic slurry and then firing in a kiln, leaving behind only ceramic material. This produces an open-cell structure that has a very high porosity, with typically 75-95% of the volume consisting of void spaces. The strength of foamed material possesses a power law relationship to its density: for example, a 20% dense material is more than twice as strong as a 10% dense material.  Surprisingly, foamed ceramics exhibit a toughness and strength that bulk ceramics do not have. This is because, when a crack occurs, its travel stops at an open-cell, rather than propagating through the material.
  
 
== Synonyms and Related Terms ==
 
== Synonyms and Related Terms ==
 
Foamed ceramic;  
 
Foamed ceramic;  
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Commercial products: Duocel (ERG); Techfil (Tech Ceramic)
  
 
==Applications==   
 
==Applications==   
 
* thermal insulation, acoustic insulation
 
* thermal insulation, acoustic insulation
* adsorption of environmental pollutants,
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* adsorption of environmental pollutants  
 
* filtration of molten metal alloys
 
* filtration of molten metal alloys
  
==Working Properties==                
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==Physical and Chemical Properties==  
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* Resistant to acids and oxidation 
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* Relative density = 4-30% (compared to bulk material)
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* Compressive strength = 2800 psi (Duocel Silicon carbide foam at 10-12% relative density)
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* Mohs hardness = 9  (Duocel Silicon carbide foam at 10-12% relative density)     
  
 
==Resources and Citations==
 
==Resources and Citations==
 
* American Elements: [https://www.americanelements.com/foams.html Foams]
 
* American Elements: [https://www.americanelements.com/foams.html Foams]
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* Wikipedia: [https://en.wikipedia.org/wiki/Ceramic_foam Ceramic foam]
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* Tech Ceramic: [https://www.techceramic.com/products/ceramic-foams/ Ceramic foams]
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* ERG: [https://ergaerospace.com/ceramic-foam/ Duocel Ceramic foam]
  
 
[[Category:Materials database]] [[Category:MWG]]
 
[[Category:Materials database]] [[Category:MWG]]

Latest revision as of 12:41, 7 February 2024

SEM image of Silicon carbide foam (15x) from ERG Aerospace

Description

A stiff, lightweight foam made from ceramics. Ceramic foams are usually manufactured by impregnating open-cell polymer foams internally with ceramic slurry and then firing in a kiln, leaving behind only ceramic material. This produces an open-cell structure that has a very high porosity, with typically 75-95% of the volume consisting of void spaces. The strength of foamed material possesses a power law relationship to its density: for example, a 20% dense material is more than twice as strong as a 10% dense material. Surprisingly, foamed ceramics exhibit a toughness and strength that bulk ceramics do not have. This is because, when a crack occurs, its travel stops at an open-cell, rather than propagating through the material.

Synonyms and Related Terms

Foamed ceramic;

Commercial products: Duocel (ERG); Techfil (Tech Ceramic)

Applications

  • thermal insulation, acoustic insulation
  • adsorption of environmental pollutants
  • filtration of molten metal alloys

Physical and Chemical Properties

  • Resistant to acids and oxidation
  • Relative density = 4-30% (compared to bulk material)
  • Compressive strength = 2800 psi (Duocel Silicon carbide foam at 10-12% relative density)
  • Mohs hardness = 9 (Duocel Silicon carbide foam at 10-12% relative density)

Resources and Citations

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