Glazing types, generic
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Description
Any optically transparent thermoplastic sheet that may be used as a replacement for window glass. Most commonly used polymer types include acrylics, polycarbonates, and polyesters.
Polymer | Advantages/Strengths | Limitations | Applications | Brand names |
---|---|---|---|---|
Acrylic (PMMA) | Optically clear; lightweight; good dimensional stability; available in many sizes and shapes; forming does not affect clarity; resistant to UV light and weathering; good moldability; recyclable (type 7) | Shelves can sag/crack under weight; can be broken, scratched, shattered; not resistant to aromatic HCs | Display cases, light fixtures, transparent shelves for lightweight materials, indoor and outdoor signage; UV grades available | Acrylite; Altuglas; Lucite; Optix; Plexiglas; PMMA Brands |
Polycarbonate (PC) | High strength and stiffness; lightweight; easy to machine; impact resistant; heat resistant to 135C; flame retardant; abrasion resistant; can accept printing temps to 260-300C; recyclable (type 7) | Attacked by hydrocarbons, oil and bases; hot water immersion reduces physical properties; UV stabilizers needed to minimize UV degradation has poor stress cracking performance | Bullet proof windows and doors, windshields; headlamps; safety helmets; , visors in sporting gear, signage; UV grade signs for outdoor use | Lexan; Tuffak (formerly Makrolon); Palsun; Trizod; PC brands |
Polyester Terephalate (PET) | Low gas permeability; strong; lightweight; doesn’t break or fracture; safe for foods and beverages; excellent resistance to alcohols, oils, and acids; most often used for 3D printing; recyclable (type 1) | Low impact strength, low moldability; easily degrades in UV light | Films and sheets; fibers; food and beverage containers; geotextiles, electronics | Mylar; Melinex; PET Brands |
Polyethylene (LDPE) | Very lightweight; flexible; good transparency; high impact strength; resistant to acids and bases; good weathering resistance; very low water absorption; recyclable (type 4) | Low strength, stiffness; susceptible to stress cracking; high gas permeability; highly flammable; cannot be welded using high frequency | Films, bags, bottles, tubing, laminates, extrusion molding | Volara; Tyvek; Tupperware; Plastazote; Correx; Polythene; PE brands |
Polyethylene (HDPE) | Excellent chamical resistance; high tensile strength; semi-flexible; good weathering resistance, low water absorption; excellent moisture barrier; recyclable (type 2) | Translucent to opaque; susceptible to stress cracking; high mold shrinkage; cannot be welded using high frequency | Hollow plastic products, pipes; crates; ice boxes, trash cans, wiring and cables ; ropes and nets | Volara; Tyvek; Tupperware; Plastazote; Correx; Polythene; PE brands |
Transparent Polypropylene (PP) | Inexpensive but difficult to obtain transparent sheets unless clarifying additives are used; good stiffness and barrier properties; durable; resistant to stress cracking; recyclable (type 5) | Highly flammable; sensitive to UV and microbes; poor resistance to impact and scratches; poor paint adhesion; adversely affected by contact with metals | Packaging, storage boxes; textiles, pipes, automobiles; | PP Brands |
Rigid PVC (Clear), unplasticized | Lightweight; 'water clear' clarity; optional high-impact and UV resistance with additives; formable; abrasion resistant; high fire rating; recyclable (type 3) | Not easy to recycle; only flexible when plasticized; poor heat stability; releases chlorine with degradation; difficult to melt | Window frames, house siding; pipes, laminates car seate backs credit cards, traffic signs | Geon; Dural; Komacel; Komatex; Forex; sintra; PALIGHT; PVC brands |
Transparent ABS (MABS) | High rigidity and dimensional stability; good weldability; high impact and abrasion resistance; good insulating properties; often used in 3d printing; recyclable (type 9) | Poor weathering resistant; burns easily; poor solvent resistance; low continuous service temperature; often blended with other polymers | Usually reinforced with fibers or minerals or blended with other polymers; used in autos, appliances, household goods, and electronics | Abson; Cycolac; ABS brands |
Physical and Chemical Properties
Polymer | Melt Temperature C | Extrusion Temperature C | Density g/ml | RI | Visible light transmission (%) | Haze (%) | Shrinkage % | Water absorption % | Hardness Shore D | Flex. Mod. Gpa (Bending stiffness) | Tensile strength Mpa | Izod impact J/m | Coeffiient of Linear Thermal Expansion X105/C | Fire Resistance (LOI) % | Link |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Acrylic (PMMA) | 200-250 | 180-250 | 1.17 | 1.49 | 80-93 | 0.1-2.6 | 0.2-0.8 | 0.29-0.42 | 90-99 | 2.5-3.5 | 38-70 | 10-25 | 5-9 | 19-20 | PMMA Properties |
Polycarbonate (PC) | 230-260 | 260-300 | 1.2 | 1.585 | 86-91 | 0.2-2.7 | 0.7-1.0 | 0.1-0.2 | 90-95 | 2.2-2.5 | 55-77 | 80-650 | 7-9 | 24-25 | PC Properties |
Polyester Terephalate (PET) | 280-310 | 279-290 | 1.3-1.4 | 1.575 | 70-92 | 0.20-5.1 | 0.2-3.0 | 0.1-0.2 | 85-95 | 2.8-3.5 | 45-70 | 140 | 6-8 | 23-25 | PET Properties |
Polyethylene (LDPE) | 105-115 | 0.92-0.94 | 1.476 | 4.4-94 | 1.3-27.5 | 2-4 | 0.005-0.015 | 40-50 | 0.245-0.335 | 10-20 | no break | 10-20 | 17-18 | PE Properties | |
Polyethylene (HDPE) | 120-140 | 0.94-0.97 | 80 | 6 | 1.5-4 | 0.005-0.01 | 60-70 | 0.75-1.575 | 25-45 | 20-220 | 6-11 | 17-18 | PE Properties | ||
Tr.Polyprop (PP) | 160-165 | 200-300 | 0.9 | 1.347 | 85-90 | 11 | 1-3 | 0.01-0.1 | 70-83 | 1.2-1.6 | 20-40 | 27-107 | 6-17 | 17-18 | PP Properties |
Rigid PVC (Clear), unplasticized | 170-210 | 1.35-1.5 | 1.381 | 80-87 | 2.5 | 0.1-0.6 | 0.03-0.4 | 65-90 | 2.1-3.5 | 35-60 | 20-110 | 5-18 | 40-45 | PVC Properties | |
Tr. ABS (MABS) | 210-270 | 210-240 | 1.02-1.21 | 1.52 | 86 | 3 | 0.7-1.6 | 0.5-1.8 | 100 | 1.6-2.4 | 30-48 | 20-160 | 7-15 | 19 | ABS Properties |
Resources and Citations
- Omnexus Materials Selection: List of Transparent Polymers