Difference between revisions of "Komacel"
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| + | [[File:DE-KOEMMERLING-KOEMACEL.jpg|thumb|KomaCel sheets<br>Credit Kommersheets.com]] | ||
==Description== | ==Description== | ||
| − | [ | + | [Kommerling] A white, glossy, rigid foam board with a sandwich -like structure where the smooth outer skin and interior fine-cell foam are both composed of [[polyvinyl chloride]]. The lightweight Komacel® boards were designed for screen printing and lamination. They were first made in Europe in 1976 and manufactured in the U.S. since 1996. The company indicates the weatherproof, light-fast boards are chemically resistant and provide thermal and sound insulation. |
| + | |||
| + | Some alternate products from the same company include: | ||
| + | * KomaCel® Plus (Semi-rough surface that gives finished digital print an 'aged look') | ||
| + | * [[Komatex|KomaTex]]® (Free foamed sheet - no outer skin) | ||
| + | * KomaLite® (More economical form of KomaTex) | ||
| + | |||
== Synonyms and Related Terms == | == Synonyms and Related Terms == | ||
| − | Similar Products: ePVC; Forex; Sintra (3A Composites) Komatex; Komacel Plus | + | Similar Products: ePVC; [[Forex]]; [[Sintra]] (3A Composites); [[Komatex]]; Komacel Plus; [[Palight]] (Palram) |
| + | |||
| + | For comparison with alternates, see | ||
| + | * [[PVC Boards]] and | ||
| + | * [[Foamboards/Support panels, 3A Composites]] | ||
| + | |||
==Applications== | ==Applications== | ||
* Graphic substrate (screen printing, paintable, lettering enamels, vinyl lettering, direct printing) | * Graphic substrate (screen printing, paintable, lettering enamels, vinyl lettering, direct printing) | ||
| Line 8: | Line 20: | ||
* Case Furniture (plinths, flat panels, risers, etc.) | * Case Furniture (plinths, flat panels, risers, etc.) | ||
* Acoustics (good acoustic and sound insulation) | * Acoustics (good acoustic and sound insulation) | ||
| − | * Outdoor Use ( | + | * Outdoor Use (weatherproof, Indoor/outdoor use without pretreatment) |
==Personal Risks== | ==Personal Risks== | ||
| − | * According to the manufacturer, | + | * According to the manufacturer, Komacel® is free of formaldehyde, asbestos, lindane, PCB, PCP, CFCs, cadmium, and lead and do not contain any monomers, biocides, or plasticisers. |
* Can generate fine static cling dust when cut or sanded | * Can generate fine static cling dust when cut or sanded | ||
* Komacel: [https://www.harborsales.net/Portals/0/docs/ACFA50.pdf SDS] | * Komacel: [https://www.harborsales.net/Portals/0/docs/ACFA50.pdf SDS] | ||
==Collection Risks== | ==Collection Risks== | ||
| − | Rigid PVC boards often contain volatile heat stabilizers, and other additives that can pose risks to collection materials. According to research published in August, 2020, | + | Rigid PVC boards often contain volatile heat stabilizers, and other additives that can pose risks to collection materials. According to research published in August, 2020, Komacel® boards do not contain harmful heat stabilizers that are present in several other PVC boards. [1] It is important to keep in mind that not all PVC products have the same properties and therefore they should not be used interchangeably. |
| − | + | Komacel® has routinely passed Oddy tests (see below), but it is possible that low levels of hydrochloric acid will be released during the slow degradation of PVC products. Komacel® should be safe to use in most situations, especially for short term display. As an added precaution, avoid placing collection materials in direct contact with Komacel® without a barrier. [2] | |
'''Links to Oddy Test results posted on AIC Wiki Materials Database Pages for individual materials''' | '''Links to Oddy Test results posted on AIC Wiki Materials Database Pages for individual materials''' | ||
| − | + | ||
| + | * MMA: [http://www.conservation-wiki.com/wiki/Oddy_Test_Results:_Combined_Results] Komacel White gloss (2019/09/24; Pass) | ||
| + | * MMA: [http://www.conservation-wiki.com/wiki/Oddy_Test_Results:_Combined_Results] Komacel (2018/08/03; Pass) | ||
| + | * MMA: [http://www.conservation-wiki.com/wiki/Oddy_Test_Results:_Combined_Results] Komacel Plus (2016/12/19; Pass) | ||
| + | * BM: [http://www.conservation-wiki.com/wiki/Oddy_Test_Results:_Combined_Results] Komacel (2012/06/29; Pass) | ||
| + | |||
==Environmental Risks== | ==Environmental Risks== | ||
Although the company reports that this product is 100% recyclable this is probably pre-consumer at the manufacturing plant. In practice, there is little to no reported success in finding someone to recycle PVC. | Although the company reports that this product is 100% recyclable this is probably pre-consumer at the manufacturing plant. In practice, there is little to no reported success in finding someone to recycle PVC. | ||
== Physical and Chemical Properties == | == Physical and Chemical Properties == | ||
| + | * White Colors: Whites 652 (to match RAL 9010) & White 654 (to Match RAL9016) | ||
| + | * Core is a noticeably different color for gloss finish despite homogeneous moulded-in color | ||
| + | * Fire Safety could vary depending on thickness (Fire-cell foam structure, Low flammability, fire behavior according to UL94-VO, 4 mm thickness) | ||
| + | * Weight Example: 4’x 8’ @ 19mm sheet: 72-76lbs | ||
| + | * Thermal Expansion: Dark colors are not recommended for outdoor use (fluctuations if subjected to 175°F or greater) | ||
==Working Properties== | ==Working Properties== | ||
| + | * Brittle when painted or finished | ||
| + | * Edges need to be sealed/sanded to appear clean and polished | ||
| + | * Subject to denting | ||
| + | * Working Guidelines [https://www.komasheets.com/cms16/files/DE-Sheets-processing-guideline-0113-web.pdf?download=1 PVC-U Sheets] | ||
| + | * Material Storage Needs: | ||
| + | # Order with optional protective film double-sided or single-sides. NOTE: Film-laminated sheets should be used within 6 months. | ||
| + | # Always store Kömacel sheets on a level surface in a dry, air conditioned environment at about 15–20 °C. The packaged sheets should not be exposed to weathering effects and direct sunlight. | ||
| + | # Do not exceed the maximum stacking height of a truck when storing. | ||
| + | |||
==Forms and Sizes== | ==Forms and Sizes== | ||
| + | * Thicknesses: 2mm, 3mm, 4mm, 5mm, 6mm, 10mm, 19mm, 24mm, 28mm, 30mm | ||
| + | * Widths: 1000mm, 1220mm, 1250mm, 1560mm | ||
| + | * Lengths: 2440mm, 3000mm, 3050mm, 4000mm | ||
| + | * Finishes: white-2 variations; black finish available. | ||
| + | |||
== Resources and Citations == | == Resources and Citations == | ||
| + | *[1] Assessing the Suitability of Unplasticized Poly(Vinyl Chloride) for Museum Showcase Construction, Michael J. Samide and Greg Smith, 2020 [https://www.tandfonline.com/doi/full/10.1080/01971360.2020.1765122 Link] | ||
| + | *[2] CCI Technical Bulletin 32 - Products Used in Preventive Conservation [https://www.canada.ca/en/conservation-institute/services/conservation-preservation-publications/technical-bulletins/products-used-preventive-conservation.html Link] | ||
| + | * Komacel: [https://www.komasheets.com/us/en/products/advertising-sector/koemacel-advertising/?tab=technical_documentation Integral Foam Sheet] | ||
| + | * Kommerling PVC: [https://www.komasheets.com/cms16/files/DE-Sheets-mainbrochure-Sheets_Overview-0119-web.pdf?download=1 Main brochure(pdf)] | ||
| + | |||
| + | [[Category:Materials database]][[Category:MWG]][[Category: Board/Panel, Plastic]][[Category: Foams]] | ||
Latest revision as of 08:30, 14 April 2024
Description
[Kommerling] A white, glossy, rigid foam board with a sandwich -like structure where the smooth outer skin and interior fine-cell foam are both composed of Polyvinyl chloride. The lightweight Komacel® boards were designed for screen printing and lamination. They were first made in Europe in 1976 and manufactured in the U.S. since 1996. The company indicates the weatherproof, light-fast boards are chemically resistant and provide thermal and sound insulation.
Some alternate products from the same company include:
- KomaCel® Plus (Semi-rough surface that gives finished digital print an 'aged look')
- KomaTex® (Free foamed sheet - no outer skin)
- KomaLite® (More economical form of KomaTex)
Synonyms and Related Terms
Similar Products: ePVC; Forex; Sintra (3A Composites); Komatex; Komacel Plus; Palight (Palram)
For comparison with alternates, see
Applications
- Graphic substrate (screen printing, paintable, lettering enamels, vinyl lettering, direct printing)
- Laminating
- Case Furniture (plinths, flat panels, risers, etc.)
- Acoustics (good acoustic and sound insulation)
- Outdoor Use (weatherproof, Indoor/outdoor use without pretreatment)
Personal Risks
- According to the manufacturer, Komacel® is free of formaldehyde, asbestos, lindane, PCB, PCP, CFCs, cadmium, and lead and do not contain any monomers, biocides, or plasticisers.
- Can generate fine static cling dust when cut or sanded
- Komacel: SDS
Collection Risks
Rigid PVC boards often contain volatile heat stabilizers, and other additives that can pose risks to collection materials. According to research published in August, 2020, Komacel® boards do not contain harmful heat stabilizers that are present in several other PVC boards. [1] It is important to keep in mind that not all PVC products have the same properties and therefore they should not be used interchangeably.
Komacel® has routinely passed Oddy tests (see below), but it is possible that low levels of hydrochloric acid will be released during the slow degradation of PVC products. Komacel® should be safe to use in most situations, especially for short term display. As an added precaution, avoid placing collection materials in direct contact with Komacel® without a barrier. [2]
Links to Oddy Test results posted on AIC Wiki Materials Database Pages for individual materials
- MMA: [1] Komacel White gloss (2019/09/24; Pass)
- MMA: [2] Komacel (2018/08/03; Pass)
- MMA: [3] Komacel Plus (2016/12/19; Pass)
- BM: [4] Komacel (2012/06/29; Pass)
Environmental Risks
Although the company reports that this product is 100% recyclable this is probably pre-consumer at the manufacturing plant. In practice, there is little to no reported success in finding someone to recycle PVC.
Physical and Chemical Properties
- White Colors: Whites 652 (to match RAL 9010) & White 654 (to Match RAL9016)
- Core is a noticeably different color for gloss finish despite homogeneous moulded-in color
- Fire Safety could vary depending on thickness (Fire-cell foam structure, Low flammability, fire behavior according to UL94-VO, 4 mm thickness)
- Weight Example: 4’x 8’ @ 19mm sheet: 72-76lbs
- Thermal Expansion: Dark colors are not recommended for outdoor use (fluctuations if subjected to 175°F or greater)
Working Properties
- Brittle when painted or finished
- Edges need to be sealed/sanded to appear clean and polished
- Subject to denting
- Working Guidelines PVC-U Sheets
- Material Storage Needs:
- Order with optional protective film double-sided or single-sides. NOTE: Film-laminated sheets should be used within 6 months.
- Always store Kömacel sheets on a level surface in a dry, air conditioned environment at about 15–20 °C. The packaged sheets should not be exposed to weathering effects and direct sunlight.
- Do not exceed the maximum stacking height of a truck when storing.
Forms and Sizes
- Thicknesses: 2mm, 3mm, 4mm, 5mm, 6mm, 10mm, 19mm, 24mm, 28mm, 30mm
- Widths: 1000mm, 1220mm, 1250mm, 1560mm
- Lengths: 2440mm, 3000mm, 3050mm, 4000mm
- Finishes: white-2 variations; black finish available.
Resources and Citations
- [1] Assessing the Suitability of Unplasticized Poly(Vinyl Chloride) for Museum Showcase Construction, Michael J. Samide and Greg Smith, 2020 Link
- [2] CCI Technical Bulletin 32 - Products Used in Preventive Conservation Link
- Komacel: Integral Foam Sheet
- Kommerling PVC: Main brochure(pdf)