Rods/Pipes

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Description

A rod is classically defined as a thin, straight cylindrical bar of material, usually wood or metal. In the 20th century, plastics became the the material of choice for most rods as they were readily available and light weight. New plastic materials offer strength and stiffness comparable to steel, and innovative processing capabilities allow us to machine plastic parts with tight tolerances. Combined with other benefits, many industries – particular medical and aerospace – are replacing their metal parts with plastic. Due to the wide variety of plastics currently used in the production of plastic rods, the table below has been created to show some of their variations (Note: the information is also applicable to pipes and rigid tubes)

A plastic rod is a solid plastic shape generally made by the process of plastic extrusion. Most plastic rods fall into the category of thermoplastic that can be reheated and harden when they cool. Thermoplastics have a wide range of properties and can be recycled. In contrast thermosets, can not be reshaped when heated and are not recyclable. However, the structural integrity of thermosets and their resistance to chemicals often make them preferable over metals because they have a higher strength to weight ratio. Thermosets are often used in composites.

Materials tensile strength (psi) Density (g/cm3) Fabrication Comments
Thermoplastic
ABS (Acrylonitrile-Butadiene-Styrene) 4,100 1.04 Easy to machine, can be welded (ultrasonic and thermal); easy to paint or glue Low cost engineering plastic with good impact resistance and strength
Acetal (Delrin, polyoxymethylene) 10,000 1.42 Can be drilled, cut, sawed, sanded, maintains close tolerances High-strength, semi-crystalline with low absorption in moisture; resistant to solvents
Acrylic (Plexiglas) 10,000 1.19 Cast rods have better optical clarity and machinability than extruded rods, but also more costly Strong, stiff, with glass-like properties (clarity, transparency, and brilliance), but it is half the weight and more times the impact resistance of glass.
Nylon 12,400 1.14 Easy to fabricate, lightweight Stiff and strong engineering plastic containing outstanding wear and abrasion resistance; should be ne used for extened outdoor service
Polyamide imide (PAI) 21,000 1.41 Easy to fabricate and weld using thermoplastic welding equipment good wear and radiation resistance, inherently low flammability and smoke emission, and high thermal stability. The highest strength of any unreinforced thermoplastic,
Polycarbonate 9,500 1.20 Can be drilled, cut, sawed, sanded, maintains close tolerances; easy to join with adhesives Semi-transparent, stiff, and strong with outstanding impact resistance and low moisture absorption.
Polyethylene (HDPE) 4,000 0.96 Easy to fabricate and weld using thermoplastic welding equipment High-density polyethylene is a chemically resistant, strong, durable, lightweight plastic material
Polyetheretherketone (PEEK) 14,000 1.32 Readily machined maintaining close tolerances Very high mechanical strength and dimensional stability (similar to Delrin, PTFE and Nylon)
Polyphenylene sulfide PPS 12,500 1.35 Easy to fabricate and weld using thermoplastic welding equipment heat resistance, dimensional stability, rigidity, chemical resistance, flame retardance, and moist-heat resistance. It is also resistant to acids, alkalis, mildew, bleaches, aging, sunlight, and abrasion
Polypropylene 5,400 0.91 Easy to fabricate and weld using thermoplastic welding equipment hemically resistant plastic rod with excellent aesthetic properties at a cost that is low. The polypropylene plastic rod is easy to weld using thermoplastic welding equipment,
Polytetrafluoroethylene PTFE (Teflon) 1,500-3,000 2.15 Easy to fabricate and weld using thermoplastic welding equipment; adhesion is difficult soft, low friction fluoropolymer rod that has outstanding resistance to weathering and chemicals
Polyurethane Easy to fabricate and weld using thermoplastic welding equipment can be bonded to metals fabrics and other plastics
PVC (Polyvinyl chloride, Vinyl) 1.42 Easy to fabricate and weld using thermoplastic welding equipment strong and stiff; low-cost plastic material that is easy to fabricate and easy to bond using solvents and adhesives. The polyvinyl chloride plastic rod is also easy to weld using thermoplastic welding
Ultem (Polyetherimide, PEI) 15,200 1.27 Can be drilled, cut, sawed, sanded, maintains close tolerances properties similar to PEEK, but with a lower impact strength and usable temperature as well as a lower cost; excellent flame resistance
Thermoset
Fiberglass reinforced plastic (FRP) 30,000 1.07-1.20 Can be drilled, cut, sawed, sanded, maintains close tolerances thermoset; rigid polyester matrix reinforced with glass fibers; good insulator with low thermal conductivity; not electrically conductive
Filled phenolic 11,500 1.35 Machines readily with excellent dimensional stability Can visually look appear like wood or metal; may emit formaldehyde
Reinforced epoxy (FR-4 Glass Epoxy) 38,000 1.8
Other
Aluminum 6061-T6 45,000 2.70 Good machinability can cause galvanic corrosion; easily deforms under impact
Copper 28,000 8.93 Good machinability subject to oxidation and corrosion
Brass 45,000 8.5-8.8 Good machinability subject to oxidation and corrosion
Stainless Steel 304 90,000 7.7-8.0 May require welding or cutting torches subject to oxidation and corrosion; requires painting or galvanizing; can permanently deform under impact
Glass 1,000 2.4-2.8 May splinter or shatter Transparent, stable in most environments
Wood 12,000 0.48 Easily fabricated, joined and adhered Can warp, rot and decay, susceptible to attack by insects; low thermal conductivity; may emit acidic vapors when drying


Synonyms and Related Terms

dowel; stick; pole; wand; staff,

Resources and Citations